Iscar Recently Made Public Numerous Original Lines To Enlarge Their Family Of Milling Tools

Iscar Recently Made Public Numerous Original Lines To Enlarge Their Family Of Milling Tools

Iscar adjustable Milling Cutters

Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will expand milling of aluminum, non-metallics, cast iron and hardened steel. This should prove specifically valuable in the automotive and aerospace industries.

The cutters are dynamically balanced and precisely crafted to work with polycrystalline diamond (PCD) or cubic boron nitride (CBN) inserts. The use of these inserts will greatly enhance surface finish. Standard HSM-rated HELIMILL carbide inserts will additionally work with these endmills. Internal coolant holes permit cooler cutting face and enhanced chip evacuation and built-up edge resistance. The insert pockets feature a flexible rear stopper, allowing for axial positioning of the cutting edge within 0.002 mm.

Iscar's endmills designated E90AD are presented with HSK A63 shanks in four diameters from 25 to 50 mm. Iscar Facemills designated F90AD cover the 50 to 80 mm diameter range are offered in 4 diameters.

When utilized with Iscar HELIMILL carbide inserts, the adjustable high speed milling cutters deliver a invariable cutting action at low cutting forces. HELIMILL inserts' helical cutting edges gradually enter the work piece reducing the impact load on the cutting face.

CHATTERFREE Solid Carbide Endmills

Iscar is enlarging the extremely successful CHATTERFREE solid carbide 4 flute endmill family with the addition of smaller (3, 4 and 5 mm) and larger (25 mm) diameters. The latest solid carbide endmills are implemented for roughing and finishing operations. Due to their variable pitch they feature amazing chatter decreasing ability. These endmills are an exceptional solution for low power machines by improving their material removal rate and reducing vibration. They can be employed for full slot machining of up to 2XD with solid carbide endmills.

Iscar's CHATTERFREE endmills increase stock removal rate and decrease cycle time in nearly all milling operations. Their unique ground geometry provides remarkable surface finish and long tool life, while machining at high material removal rates.

New ID5 PCD and IB85 PCBN Tipped Milling Inserts

Iscar is adding a brand new TANGMILL ID5 PCD wiper insert and 2 HELIMILL inserts tipped with IB85 PCBN, for machining cast iron and a broad range of tough-to-machine metals at high cutting rates. The new LNAR 1106PN-R-S-W ID5 PCD tipped wiper insert has a exceptionally large frontal radius and sharp cutting edge. It provides a uniform clean-cut edge and exceptional surface finish of less than Ra 0.3 µm. Iscar's new HELIMILL insert ADKW 1505 PDER IB85 has an IB85 PCBN brazed tip and can be used on 90 distinct milling cutters for semi-finishing and finish machining on cast iron. The insert incorporates a 0.8 mm corner radius and a honed cutting edge (0.03 mm). It can be used on the standard F90AD...-SFR or the E90AD ...-HSK63-S axially adjustable milling cutters.

By adjusting the axial position of the inserts, it is feasible to achieve a 0.3-0.7 µm surface finish. IB85 is a fine grain polycrystalline cubic boron nitride grade. The minimal grain size enables grinding a extraordinarily sharp cutting edge and achieving high surface quality, which allow for excellent tool life. The IB85 grade can be used for machining a wide range of hard to machine material at high cutting rates and provides remarkable tool life. IB85 contains 85% PCBN with Al Co and W binder.

It is a tremendously strong and tough material which can be implemented for heavy roughing and interrupted cuts. The assortment of materials covered by IB85 encompasses hardened and cast steel of over 45 HRc, grey and nodular cast iron, powder compacted and sintered metals and heat resistant alloys.

Iscar Offers A Revolutionary Line Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Some Developments Have Extended Iscar's Families Of Indexable Endmills For Expanded Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Iscar Adds Their Latest Innovations To A Long Line Of Effective Hole Producing Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Some Of Improvements In Carbide Inserts Coming From Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

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New End Mills Coming From Iscar Will Amplify Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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Automotive engineers who have years of experience in the automotive industry have the ability and skills of overseeing new projects and product development.

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